Rack Protection in Illinois
Rack protection is everything between your forklifts and your rack columns — guard rails, column protectors, end-of-aisle barriers, bollards, and bumpers. It's the cheapest insurance policy in a warehouse. A $50 column protector can prevent a $5,000 rack repair and an even more expensive inventory loss or injury. Chicago is the undisputed freight capital of North America. More rail freight passes through Chicago than any other city on the continent. The I-55, I-80, and I-88 corridors south and west of the city contain one of the densest concentrations of warehouses and distribution centers in the world.
Learn more about rack protection in Illinois ↓Rack Protection Suppliers in Illinois (3)
Damotech, Inc.
Damotech is North America's largest end-to-end warehouse safety partner specializing in pallet rack repair protection and inspection. They manufacture engineered rack repair kits and protection products with a manufacturing facility in Moberly MO.
Illinois Engineered Products, Inc. (IEP)
Illinois Engineered Products manufactures and distributes steel folding gates for security, safety and access control. Permanently mounted gates secure loading docks, lift-up doors, and storefronts. Portable gates control access and pedestrian traffic in hallways, elevator bays, schools, and institutions and can be rolled away not in use. IEP also produces a Hybrid gate model with twice the amount of steel as traditional heavy-duty gates for the ultimate in security and stability.
Worldwide Material Handling Products, LLC
Worldwide Material Handling provides warehouse pallet racking parts and accessories at competitive prices. They specialize in wire mesh decking rack protection products and industrial storage accessories from their Romeoville IL facility.
When to Choose Rack Protection
- ✓You operate forklifts or powered equipment anywhere near rack
- ✓Your rack has existing impact damage (protect it from getting worse)
- ✓High-traffic intersections where aisles cross near rack ends
- ✓Insurance or safety audits have flagged unprotected rack columns
- ✓You're installing new rack and want to prevent damage from day one
Key Specs to Ask About
- •Guard type (column protector, row-end guard, guide rail, bollard, rack netting)
- •Impact rating (expressed in pounds of force at a given speed)
- •Installation method (bolt-down, drop-over, wedge-fit)
- •Material (steel, polymer, rubber — each absorbs impact differently)
- •Height of protection (should match the likely impact zone of your equipment)
- •Visibility (high-vis yellow or safety orange for maximum awareness)
How It Compares
| Factor | Rack Protection | Rack Repair |
|---|---|---|
| Timing | Preventive — installed before damage occurs | Reactive — applied after damage happens |
| Purpose | Absorb forklift impacts to prevent column damage | Restore damaged columns to original capacity |
| Cost per upright | $15-$100 (column protectors) | $200-$500 (repair kits installed) |
| ROI | Prevents $500-$3,000 repair or replacement costs | Saves $500-$2,500 vs. full column replacement |
Protection prevents damage. Repair fixes it. You want both. Install protectors on day one, especially at row ends and high-traffic intersections. When damage happens anyway (it will), repair kits restore the column without the cost and downtime of full replacement.
Every day, approximately 500 freight trains pass through the Chicago metro area. That's more than any other city in the world. The rail yards around Joliet and Elwood are why there's a warehouse every quarter mile along I-55.
Frequently Asked Questions
What's the most important rack protection to install first?
Do column protectors actually prevent damage?
How often should rack protection be inspected?
How many rack protection suppliers are in Illinois?
A forklift going just 5 mph hits a rack column with roughly 14,000 lbs of force — about the same impact as a Honda Civic at 30 mph.
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