Carton Flow Rack Suppliers in Texas — 5 Companies
Carton flow is pallet flow's smaller sibling — gravity-fed roller or wheel tracks built into rack shelves so cases and cartons roll forward as you pick from the front. It turns a static pick face into a self-replenishing one, cutting walk time and keeping the most-picked items within arm's reach. Texas is the second-largest warehouse market in the US (behind California, but closing). Dallas-Fort Worth, Houston, San Antonio, and Austin all have substantial industrial markets. DFW's inland port and intermodal facilities make it a top-3 national distribution hub. Houston's port handles the most foreign tonnage of any US port.
Learn more about carton flow rack in Texas ↓Carton Flow Rack Suppliers in Texas (5)
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IMH Group
Founding MemberIMH Group provides warehouse racking solutions for businesses looking to improve storage capacity, workflow, and overall efficiency. We offer pallet racking, custom layouts, installation, project management, and permitting support for warehouses throughout Southern California and beyond. From new material to custom-manufactured racks, our team helps businesses build safer, more organized, and more productive warehouse spaces.
Cisco-Eagle
Cisco-Eagle is a full-service material handling systems integrator and distributor providing pallet rack shelving conveyor mezzanine and warehouse automation solutions since 1970.
Nucor Warehouse Systems
North America's largest pallet rack manufacturer, formed through Nucor's acquisition of Hannibal and Elite Storage Solutions. Operates manufacturing facilities in Los Angeles, Houston, and Atlanta.
Southwest Solutions Group
In business since 1969 with 7 offices across TX, OK, KS, and CO. Provides industrial mobile storage, pallet racking, cantilever, and flow rack with design and installation.
When to Choose Carton Flow Rack
- ✓Each-pick or case-pick operations with high SKU counts
- ✓Order pickers spend too much time walking between picks
- ✓You need a self-replenishing pick face that stays organized
- ✓FIFO rotation at the carton level is required
- ✓You're designing a pick module or mezzanine pick area
Key Specs to Ask About
- •Track type (wheel rails, full-width rollers, or tilted shelf inserts)
- •Lane width (sized to your carton/case dimensions)
- •Number of lanes per shelf level
- •Shelf depth (typically 3-6 cartons deep per lane)
- •Knuckled tracks or flat — knuckled helps with heavier cartons
- •Integration with pick-to-light or voice-pick systems
How It Compares
| Factor | Carton Flow | Static Shelving |
|---|---|---|
| Replenishment | Self-replenishing — gravity feeds product forward | Manual — must restock shelf positions |
| Pick speed | 250-400+ picks/hour achievable | 80-120 picks/hour typical |
| Best for | High-volume each-pick and case-pick | Low-velocity items, parts rooms |
| Cost | $$$ (flow tracks add to rack cost) | $ (basic steel shelving) |
| Space efficiency | Moderate — lanes are sized to carton dimensions | High flexibility — any item on any shelf |
Carton flow makes sense when pick speed is the priority — the gravity-fed lanes keep product at the pick face without manual restocking. Static shelving works for lower-velocity items where the simpler system is adequate. Most pick operations use both — carton flow for fast movers, shelving for slow movers.
Texas has its own power grid, separate from the rest of the US. When it goes down in a freeze, warehouse freezers become the warmest rooms in the building.
Frequently Asked Questions
What's the difference between carton flow and pallet flow?
How much does carton flow rack cost?
Can I retrofit carton flow into my existing rack?
How many carton flow rack suppliers are in Texas?
Before carton flow existed, order pickers in the 1960s walked an average of 12 miles per shift. That's nearly a half marathon, five days a week, in steel-toed boots.
Coverage Map
Carton Flow Rack in Nearby States
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